Smart Manufacturing
Factories
TuTeck Technologies implemented a Digital Twin solution, enabling the transformation toward Smart Connected Factories for a Manufacturing Company.
Objective
The client’s requirement was focused on real-time machinery monitoring, predictive maintenance, integration with existing IoT devices and PLCs, and a centralized dashboard for performance metrics. The goal was to reduce unplanned downtime, enhance operational efficiency, and support data-driven decision-making in the smart factory ecosystem.
Challenges To Solve
- System Integration: Connected legacy machines, IoT sensors, and PLCs into a unified digital ecosystem.
- Real-Time Data Accuracy: Managed large sensor data volumes with low latency and high reliability.
- Proactive Failure Prediction: Developed predictive models to identify potential breakdowns in advance.
What We Did
- Built a real-time data integration layer connecting IoT sensors, PLCs, and factory systems.
- Developed a Digital Twin model for live factory monitoring and performance tracking.
- Implemented AI-driven predictive maintenance to prevent failures and maximize uptime.
The Outcome & Value Delivered
- Reduced Downtime: Implemented predictive maintenance to prevent failures.
- Real-Time Visibility: Provided live monitoring for smarter decision-making.
- Optimized Resources: Streamlined workflows to reduce waste and boost productivity.
- Data-Driven Insights: Delivered analytics for continuous efficiency improvements.